MANUFACTURING & INDUSTRIAL SUCCESS STORIES
Rotary Screw Compressor Asset Management Software Case Study
The Issue
- A global manufacturing company faced excessively high utility and maintenance costs.
- The company lacked visibility and the capability to address these issues.
- Despite having large volumes of data, they were unable to pinpoint inefficiencies.
- This led to an inability to maximize uptime, difficulty extending the useful life of assets, and challenges in reducing operational costs
Solution
- Deployed MaxUp® Manufacturing RSC Asset Management Software
- Used existing data to analyze critical assets
- Delivered real-time, predictive, and prescriptive insights
- Enabled reduced costs, optimized operations, improved utilization, and maximized uptime
Results
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Identified issues, including asset unloading, manual power cycling, excessive operating temperature and power draw
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Real-time analytics showed current draw ~150% over FLA rating
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Resulted in significantly higher power costs
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$65K–$80K cost savings per asset
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1.5–2x extension of asset life
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Major improvement in maintenance forecasting
The solution enabled an improvement in each asset’s operations and maintenance resulting in $80K of cost savings and significant extension of asset life.
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